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Automated Guided Vehicles - AGV SystemsWhether your goal is reduced labour costs, higher order throughput, increased accuracy, greater productivity, or all the above, you’ve come to the right place. Automated guided vehicles (AGVs) are driverless robots used to transport materials in warehouses, distribution centres (DCs), and manufacturing facilities using designated pickup and delivery routines.AGVs offer a modern, economical, and safe way for distribution and production operations to scale up throughput with flexible automation instead of adding more labour, physical space, or bulky equipment.Contact an AGV specialistAn AGV (or automated guided vehicle) system is the collection of automated vehicles undertaking tasks within a production or warehousing operation.AGV systems transmit information concerning system status, inventory tracking and system controls to a dispatching system. The system incorporates one or more AGVs to move material automatically, following predefined paths, for optimum operation and throughput. Today laser guidance is the preferred method of navigation.These systems can be used for distributing manufactured products to storage locations or as an inter-process system between various production machines. They transport requests for loads from a factory management system or machine operating software and instruct AGVs to execute transports.Automated guided vehicles are fully automated vehicles that are able to transport loads (i.e., packets, materials, and/or products) in a logistic or production factory environment.Automatic Guided Vehicles, AGVs are driverless, computer-controlled material-handling vehicles. These vehicles are programmed to transport materials through designated pickup and delivery routines within a facility.Sensors for SafetyAGVs can, and typically do, work alongside human operators, with sensors to identify and stop when in proximity to humans or machinery that cross their paths. When sensors detect an object in the guide path, the AGV first slows and then stops, depending on the distance to the object. AGV Systems offer many advantages relative to other types of antiquated material handling

Straddle AGVs). This allows the lift mast to be integrated at the front, which keeps the AGV clear of the load. Counterbalance AGVs typically replace repetitive manual forklift tasks for all single, double, or quadruple pallet applications.Counterbalance AGVs are commonly used for transporting materials between production areas and warehouses, repetitive pallet movements, put-away and retrieval from storage locations, and warehouse-wide product transfers. They are best suited for single selective racking, pallet live storage, drive-in rack, and floor block stacking. They are also ideal for empty pallet replenishment and raw materials handling.Ready to talk about your AGV needs?Contact an AGV specialistThe Dematic DifferenceDematic AGV systems bring a quick return on investment to a wide variety of applications. Specific advantages of working with Dematic include: It is critical to select the right supplier - one that will be a trusted partner throughout the entire process.As a company that’s led innovation in Supply Chain for more than 200 years, Dematic provides the widest range of solutions and the expertise to build the solution you need for complete control and visibility over your operation. Our solutions are tailored to your business challenges. Using standardised sub-systems and industry-leading insight and expertise, Dematic provides world-class integrated hardware, software, and support to help you empower people, optimise space, drive growth and improve efficiency.With Dematic, you can grow your business to compete locally, retain customer loyalty, and deliver with speed and accuracy on a global scale.

Pi-OBD add-on board based on their cutting-edge AGV OBD2 module, the successor to the DXM module. I subsequently integrated support for the AGV module into my OBD2 software. As a result, there are now two distinct options to integrate OBD2 functionality with the Raspberry Pi, thanks to the collaboration and generosity of DIAMEX.Variant 1: OBD2 for Raspberry Pi using the DIAMEX Pi-OBD add-on boardPi-OBD add-on board (*)OBD2 cable (*)7″ touchscreen (**)Raspberry Pi/Raspbian with free serial device, e.g. /dev/ttyAMA0 or /dev/ttyS0HHGui OBD2 software for the Pi(*) Pi and display are powered via the OBD2 cable(**) displays connected via the HDMI ribbon cable are recommended, other displays need some hardware hacksVariant 2: OBD2 for Raspberry Pi using the DIAMEX DXM OBD2 moduleDXM OBD2 moduleA few additional parts like PCB (a breadboard will do), wires, connector for GPIOs, and connectors for OBD2 cable, optional but recommended: 2 resistors, 1 capacitor, 1 diodeOBD2 cableVehicle 12V socket to USB adapter + USB cable to power the Pi and the displayRaspberry Pi/Raspbian with free serial device, e.g. /dev/ttyAMA0 or /dev/ttyS0Display for the Pi (minimum display size 320 x 165 pixels) (*)HHEmu OBD2 software for the Pi(*) displays connected via the HDMI ribbon cable are recommended, other displays that occupy (but do not use) the Pi’s serial interface require 2-3 mini-clips to get access to the serial interface and GND. Instead of mini-clips, wires soldered to the pins on the bottom side of the Pi are recommended for a reliable connection. If a display uses the first 26 pins only, GND can be connected to pin 30, 34 or 39.1. The DIAMEX Pi-OBD add-on boardThe Pi-OBD add-on board is a comprehensive solution that combines the DIAMEX AGV OBD2 interface with a reliable, automotive-certified power supply and voltage regulator for the AGV, Raspberry Pi (B+, 2, and 3), and display, all integrated onto a single PCB. This compact add-on board is powered directly through the OBD2 cable. It features two OBD2 cable connectors: a 2×5 box header and a 9×1 male pin header. Please note that only one connector can be used at a time. The AGV OBD2

Savant Automation, established in 1954, has emerged as a trailblazer in the production of AGV (Automatic Guided Vehicle) and AGC (Automatic Guided Cart) systems. Based in Grand Rapids, MI, United States, the company has established itself as a leading provider of state-of-the-art solutions in the realm of automated material handling. With a rich heritage dating back to its origins as the AGV group at Siemens Dematic, Rapistan, and Mannesmann Demag, Savant Automation possesses a wealth of experience and expertise in the sector. As a comprehensive AGV enterprise, Savant Automation prides itself on owning its technology, enabling strict control over the quality and innovation of its extensive product range. At the core of Savant Automation’s operations lies the production of AGVs, AGCs, and autonomous mobile robots, which have found wide-ranging applications across various industries. Notable solutions include Hospital Automatic Cart Transportation Systems, Automatic Guided Vehicle Assembly Line Systems, AGV, AGVS, Autonomous Mobile Robot, Automated Guided Vehicle, and Automatic Guided Vehicle. Savant Automation’s commitment to excellence extends beyond manufacturing, encompassing comprehensive engineering and software capabilities. This holistic approach allows the company to offer end-to-end services to its extensive customer base, from initial planning and design to installation and ongoing aftermarket support. A standout feature of their product portfolio is the range of AGVs designed for floor-to-floor transportation, showcasing their versatility in addressing diverse logistical challenges. Additionally, Savant Automation specializes in producing two main types of mobile robots: Anchoring AGVs, which operate by pushing from beneath, and Platform AGVs, which provide a stable base for various material handling tasks. Leveraging six decades of expertise in automated systems, Savant Automation is ideally positioned to capitalize on the growing demand for labor-reducing automation solutions in industrial, warehousing, and hospital markets. Their cutting-edge automatic guided vehicle technology ensures heightened efficiency, streamlined operations, and increased productivity for their clients. In summary, Savant Automation’s unwavering commitment to technological innovation, extensive industry knowledge, and dedication to customer satisfaction have solidified its position as a prominent player in the AGV and AGC manufacturing sector. As the company continues to forge ahead, it remains devoted to shaping the future of automated material handling through its cutting-edge solutions and industry-leading services.

A cobot becomes an efficient assistant to mobile robots. We believe that mobile applications will be the primary use for the Edge Edition. This means using cobots in combination with an AMR or AGV.Can you tell us more about using a cobot as a mobile manipulator?Kassow: One way in which the cobot can be made mobile is by moving the lightweight cobot installation to a new location and programming it for a new application. The programming of a cobot is much easier than in the case of a traditional industrial robot.Another way to make the most of mobility is to use it for the same tasks that come up at various locations during the production process. Let me give you an example. A combination of an AGV/AMR and a cobot can take over the task to take care of the loading of boxes that will be used for packaging.Why does the Edge Edition contribute to an easy integration of AGV/AMR-cobot solutions?Kassow: The Edge Edition saves space because the robot arm and controller form a compact unit that can be installed quickly. In addition, as mentioned earlier, the direct current (DC) connection on all Edge Edition cobots satisfies all the requirements for connecting a cobot directly to the battery of an AGV or AMR.At the end of the day, we want to make it easier for our customers to integrate cobots into mobile solutions. A look at today’s AGVs and AMRs quickly reveals just how little space they offer. Robot controllers are mostly bulky, making it harder to automate tasks.Our Edge Edition cobots feature a slim base. We help system integrators and end customers simplify the implementation of these AGV, AMR, and cobot solutions.With the Edge Edition, the controller has been integrated into the base of the cobot. | Credit: Kassow RoboticsSource link

Systems. These benefits include:Rapid implementation and start-upSignificantly lower operating costs than manual alternativesIncreased productivity and efficiencyReduced labor requirementsSignificantly decreased product damageImproved occupational health and safetyEnhanced product traceabilityBetter space utilisationImproved dispatch and shipping accuracyAGVs provide a safe and secure way to increase process efficiency and improve business profitability — all without human intervention.AGVs can automatically lift, rotate, and shift loads. They can carry loads to and from racking, and store and retrieve them in block-stack or deep-stack lanes over 10 metres high. They can transport loads over long distances to deliver them to and collect them from a wide range of conveyors and processing machines.As opposed to static transport technologies such as conveyor, AGV systems can be adjusted, extended, or even entirely relocated quickly to make better use of available working space. For example, the path of an existing AGV solution can quickly be expanded into other areas of a facility.AGV systems integrate with higher-level enterprise resource planning (ERP) systems, manufacturing execution systems (MESs), and warehouse execution systems (WESs). They can in combination with other materials handling systems like conveyors, stacker cranes, and palletising or packing machines.AGVs create a secure working environment with safety features that eliminate accidental collisions and damage to loads caused by driver error. Dematic AGVs exceed the demands of international safety standards.AGV systems provide a safe and cost-effective alternative to manually transporting sensitive or hazardous products. AGVs are especially suitable for applications in harsh environments, such as cold storage warehouses.AGVs operate safely and effectively with people. When onboard sensors identify people or machinery in their path, the AGV first slows and then stops, depending on the distance to the object.AGVs are used in a variety of industries to transport and store all kinds of products and materials all without human intervention. Equally at home in factories, warehouses,